Develop, establish, and oversee manufacturing strategies and assembly processes to meet company’s business objectives and operational needs in line with quality, cost, delivery targets, enabling companies to function and compete effectively in the market

Promote and develop continuous improvement from an Engineering and Manufacturing viewpoint to keep ahead of the competition

Supervise and direct the technical personnel responsible for every stage of production to ensure manufacture of a high quality and cost-effective product

Develop concept and detailed processes for Manufacturing, Tooling, Jigs and Fixtures, Product Traceability, Make Vs Buy studies, Production ramp up, Assembly build sequencing, Line Balancing and Facility layout Planning

Determine initial manufacturing feasibility to Product Engineering Design Concepts. Design Reviews, Virtual build studies, Design FMEA / Process FMEA studies

Focus improvement on your manufacturing constraints applying lean manufacturing tools to identify your bottlenecks and constraints and develop solutions: Lean Manufacture, Waste Reduction, Cost Efficiency, Six Sigma, Continuous Improvement, Value Stream Mapping

Customization – Vehicle visualization services

Auto Upholstery – Restoration, Replacement, Customization of vehicle interiors

Special Projects - Provide everything from bespoke part customization through to building one off bespoke projects or limited edition model runs

Vehicle Recreation – Restoration & Recreation of vehicles of interest

Our team acts on behalf of your organization and can manage any size project, support project management and cross functional activities

Generate timing plans that support full program delivery activities and manage plans for the smooth integration of facilities, equipment and product

Support and oversee projects ensuring the timely delivery of all program aspects from inception to production and beyond

Identify program risk items ensuring corrective actions are in place preventing program delay

Consultation – We evaluate the challenges faced by businesses and take actions to mitigate risks and provide solutions

New Product Introduction (NPI) – We will programme manage your new product through a gateway process to take it from prototype through design and into the marketplace
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Lead and/or support prototype build phases on new vehicle programs

Preparation of build facilities for New Product introduction ensuring it is conducive to manufacturing requirements and fit for Manufacturing

Quality Management System (QMS) – Formalize systems that document processes, procedures, responsibilities for achieving quality policies and objectives

Quality Assurance (QA) – Create a systematic process of determining whether a product or service meets specified requirements
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Quality Audit Process – Create a process for an internal quality auditor that will help determine if a product complies with a set quality standard

Concerns Management – Problem solving, Root Cause Analysis, Containment & Permanent Countermeasures

Lessons Learned Roadmaps – Improve the future by learning from the past and present

Paint Technical Support services

Paint Process Development – Process improvements for the Automotive industry

Carbon Fibre Reinforced Plastic (CFRP) Expertise

Paint Protection solutions for internal and external customers

Design for Manufacture & Assembly – Support in designing products that are easy to manufacture and assemble

Product Design – Support/Lead your product development process from initial concept design through to delivery to the marketplace

Engineering Change Process – Create procedures which establish specific instructions for performing controlled engineering changes

Product Data Management (PDM) – Supply expertise who will supply a solution to your business’s management & publication of product data, manage engineering change and generate and support your Bill of Materials

Provide advice for the selection of appropriate Jigs and Fixtures and tooling requirements to meet vehicle quality and hours per car targets, ensuring operator safety targets are achieved for new designs

Develop tooling, jigs & fixtures through Electronic & Physical prototype vehicle build phases

Manage installation and commissioning of jigs & fixtures, bespoke tooling and equipment by external suppliers through to successful handover, in line with the business plans, cost, timing and productivity targets
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Generate detailed technical specifications for procurement of process equipment and facilities

Tool calibration & Control Systems – Creation of Quality Assurance Management Systems to ensure your measurement instruments are measuring correctly

Total Preventative Maintenance – Develop maintenance schedules to ensure your equipment performs and has a lower chance of failing

Factory Line Layout Design – Design of new factories and workspaces and layout changes to improve workflow and optimize space

Inventory Development & Lineside racking solutions

Existing facility modification recommendations to improve optimization and flow

Generate Organizational structuring for your business

Provide Leadership, Coaching, and Mentoring of Operations Personnel

Develop effective manpower requirements reflecting volume mix and model specification including method improvements to achieve hours per car target

Recruitment of leading talent

Supply industry experts as and when required

Supply Chain Management - We actively manage supply chain activities to maximize customer value and achieve a sustainable competitive advantage. We cover everything from product development, sourcing, production and logistics

Vendor management - we will control costs, drive service excellence and mitigate risks to gain increased performance and quality from your vendors

Vendor selection – We will source and recommend vendors who will fulfill your requirements